Services

Oil Filtration

PEC is fully equipped with mobile oil filtration machines to carry out transformer oil filtration and maintenance activity for Power and distribution transformers.

TRANSFORMER OIL FILTRATION : The transformers in use have to cope with voltages. Therefore it becomes mandatory to maintain optimal insulation properties of the transformer oils by rigid control over moisture, dissolved gases, particulate contamination and acidity.

Transformer oils deteriorate with time and the decay begins the moment the transformer oil is shipped from Manufacturer’s factory. High temperatures, the presence of oxygen and water, the catalytic action of the materials within the transformer, all combine to result in oxidation and cracking of the transformer oil. The by-products of this oxidative process are acidic in nature, which results in an ever-increasing rate of deterioration of the transformer and its oil. This type of contaminated oil completely loses its insulating properties which will affect the life of the transformer in the long run. Hence the insulation properties of transformer oils should be maintained periodically by filtering the oil.

Padmashri Electrical Corporation have mobile oil filtration systems and experienced staff to perform the following on-site services.

  • Oil filtration & dehydration of insulating fluid using hot oil circulation
  • Filtration of transformer oil using 0.5 and 1 micron filter
  • BDV (breakdown voltage) test to determine quality of filtered transformer oil

The periodic and proper treatment of transformer oil will result in the improvement of the properties of the entire insulating system of transformers and will extend the effective lifetime of the Transformers.

Maintenance of Transformers

Our Firm is engaged as a services provider for 24x7x365 uninterupted and trouble free power supply to our customer and services offered:
Annual Maintenance contract for any make Transformers.

  • Oil filtering service through conventional and high capacity high vacuum filter.
  • Services and Testing on site to improve IR values.
  • Repair and Reconditioning of all types of Transformers of any Make.
  • Stocking whole range of standby transformers for emergency needs of customers.
  • Erection and commission of transformers upto 220 KV.

On Site Testing and Services :Repair & Services

1 . Transformers followings test will be carried out to assertian health of transformers.

  • Transformers General Data.
  • Visual Inspection.
  • 2 KV test for core clamp.
  • Ratio and vector group test.
  • Magnetizing current measurement.
  • Winding resistance measuremen
  • Short circuit measurement.
  • Calibration of OTI and WTI indicators.
  • Gardient checks for winding temperature indicator or hot spot gradient checks for WTI
  • Ratio checks for winding CT.
  • Measurement of transducer remote winding temp. indicator
  • OLTC Operation checks.
  • Tap position indicator checks.
  • Insulation resistance checks for device
  • Tap changer alarm checks
  • Protective device wiring checks

2. After testing, oil filtration and circulation is carried out to enhance quality of transformer oil. (BDV, PPM, Acidity and DGA Test)

3. PEC also undertake minor repair of Transformers, OLTC and Brekers at site. The nature of work consists of removing the HT and LT connections, removing the oil, opening the top cover and un-tanking the core coil assembly. Cleaning the core coil assembly checking all the major insulation tightening the core bolt and tie rods and on satisfactory test results the core coil assembly tanked give all the connections after replacing gasket any damaged insulators etc.

Maintenance of on Load Top Changers

On load tap changer and RTCC Panel is the most important device of transformer which needs special attention. PEC are having a team of specialized engineers for repair and maintenance of OLTC and RTCC of any make. The OLTC services includes inspection of complete OLTC (mechanical & Electrical) and its functions, cleaning of Fixed and Moving contacts, checking of TR coil resistance and removing accumilated carbon by flushing of oil. Also in RTCC check the settings of AVR as required by the customer.

Maintenance of HT & LT Breakers

1. Testing and Installation, Servicing, Maintenance of all types of HV & LV Breakers like SF6, RMU, VCB & ACB, MCCB etc..

2. PEC perform following tests for all types of Breakers.(Whatever applicable)

  • Checking of Mechanical & Electrical operations & interlocks.
  • IR value test.
  • HI-POT test up to 60 KV for DC & up to 50 KV for ACs.
  • Breaker timing.
  • Contact Resistance test.
  • General wiring checks.
  • Checking of mechanical & electrical interlocks.
  • Primary injection test & tripping trials.
  • Relay Testing

Transformer Repair & Refurbishment

This includes replacement of transformer winding , insulation, gasket sealing and removal of moisture.Such repairs / overhauling is carried out at site where adequate lifting and handling facility is available


Supply of Genuine Spares

PEC supply Genuine Spares of Transformers like, Transformer Oil, Buchloz Relay, Oil Temperature Indictor, Winding Temperature, Gaskets, Radiator Valve, Pressure Relief Valve, Off Circuit Tap Changers, HV Bushing & LV Bushing with and without metal Parts, OLTC Spare like fixed contacts, Moving contacts, Motor Belt, TR Coil, OLTC Motor and AVR etc…

Transformers on Rental

1. PEC arrange oil cooled & dry type Transformers of various ratings to cater the emergency requirement of our valued customers. Rental Transformers are generally provided during major breakdown of transformers or any shutdown taken by the customer to carry out the maintenance work of the transformer.

2. On receipt of the information like KVA rating, voltage ratio, type of transformer (Dry/Oil cooled), Terminal arrangement etc. PEC will arrange for the Rental / Service transformer with the commercial conditions as mutually agreed between PEC & the client. We make sure that our our service Engineer will be present at the site during the time of erection and commissioning of the Transformer.

Erection, Testing & Commissioning

PEC have trained staff who is experienced in carrying out the Erection, Testing & Commissioning works for the HT Equipment

SUPPLY OF ELECTRICAL EQUIPMENTS

PEC also supply Electrical equipment like Transformer (Oil Cooled / Dry Type), RMU, VCB, ACB, MCCB’s & CSS as per the requirements of the customers.

ANNUAL MAINTENANCE CONTRACTS

PEC also undertakes Annual Maintenace Contracts of Transformers, Unitized Substations, HT & LT Brekers, RMUs etc..

MAINTENANCE SCHEDULE

Trasformers maintenance schedule as per IS 10028-Part III- Code of Practice

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